西安不銹鋼換熱管與管板的焊接工藝

摘要：<p style="margin:0pt;"> <span style="font-family:宋體;font-size:10.5pt;mso-spacerun:&quot;yes&quot;;mso-ascii-font-family:Calibri;mso-hansi-font-family:Calibri;mso-bidi-font-family:&quot;Times New Roman&quot;;mso-font-kerning:1.0000pt;"><span style="font-family:宋體;">西安</span></span><span style="font-family:宋體;font-size:10.5pt;mso-spacerun:&quot;yes&quot;;mso-ascii-font-family:Calibri;mso-hansi-font-family:Calibri;mso-bidi-font-family:&quot;Times New Roman&quot;;mso-font-kerning:1.0000pt;"><span style="font-family:宋體;">不銹鋼換熱管與管板的焊接</span></span><span style="font-family:宋體;font-size:10.5pt;mso-spacerun:&quot;yes&quot;;mso-ascii-font-family:Calibri;mso-hansi-font-family:Calibri;mso-bidi-font-family:&quot;Times New Roman&quot;;mso-font-kerning:1.0000pt;"><span style="font-family:宋體;">工藝</span></span> </p> <p style="margin:0pt;"> <span style="font-family:宋體;font-size:10.5pt;mso-spacerun:&quot;yes&quot;;mso-ascii-font-family:Calibri;mso-hansi-font-family:Calibri;mso-bidi-font-family:&quot;Times New Roman&quot;;mso-font-kerning:1.0000pt;"><span style="font-family:宋體;">西安</span></span><span style="font-family:宋體;font-size:10.5pt;mso-spacerun:&quot;yes&quot;;mso-ascii-font-family:Calibri;mso-hansi-font-family:Calibri;mso-bidi-font-family:&quot;Times New Roman&quot;;mso-font-kerning:1.0000pt;"><span style="font-family:宋體;">不銹鋼換熱管與管板的焊接</span></span><span style="font-family:宋體;font-size:10.5pt;mso-spacerun:&quot;yes&quot;;mso-ascii-font-family:Calibri;mso-hansi-font-family:Calibri;mso-bidi-font-family:&quot;Times New Roman&quot;;mso-font-kerning:1.0000pt;"><span style="font-family:宋體;">工藝</span></span><span style="font-family:宋體;font-size:10.5pt;mso-spacerun:&quot;yes&quot;;mso-ascii-font-family:Calibri;mso-hansi-font-family:Calibri;mso-bidi-font-family:&quot;Times New Roman&quot;;mso-font-kerning:1.0000pt;"><span style="font-family:宋體;">結構可分為正面、背面形成焊縫兩類。選擇哪種結構，需要看具體的使用條件，即是否存在間隙腐蝕（不銹鋼換熱管與管板管孔的間隙），以及不銹鋼換熱管和管板的材料的加工機械性能，焊接冶金性能，并結合加工裝備和技術能力綜合考慮。</span></span> </p> <p style="margin:0pt;"> <span style="font-family:宋體;font-size:10.5pt;mso-spacerun:&quot;yes&quot;;mso-ascii-font-family:Calibri;mso-hansi-font-family:Calibri;mso-bidi-font-family:&quot;Times New Roman&quot;;mso-font-kerning:1.0000pt;"><span style="font-family:Calibri;">&nbsp;</span><span style="font-family:宋體;">一 管板正面形成焊縫</span></span> </p> <p style="margin:0pt;"> <span style="font-family:宋體;font-size:10.5pt;mso-spacerun:&quot;yes&quot;;mso-ascii-font-family:Calibri;mso-hansi-font-family:Calibri;mso-bidi-font-family:&quot;Times New Roman&quot;;mso-font-kerning:1.0000pt;"><span style="font-family:宋體;">與背面焊相比，正面焊加工和焊接引對簡便，但無論是脹還是不脹，正面焊焊后都有焊縫根部的應力集中問題，并且換熱管與管板管孔間隙無法完全消除，存在間隙腐蝕的條件。</span></span> </p> <p style="margin:0pt;"> <span style="font-family:宋體;font-size:10.5pt;mso-spacerun:&quot;yes&quot;;mso-ascii-font-family:Calibri;mso-hansi-font-family:Calibri;mso-bidi-font-family:&quot;Times New Roman&quot;;mso-font-kerning:1.0000pt;"><span style="font-family:宋體;">如上面兩個截圖所示，</span><span style="font-family:宋體;">“正面形成焊縫”又可以分為：</span></span> </p> <p style="margin:0pt;"> <span style="font-family:宋體;font-size:10.5pt;mso-spacerun:&quot;yes&quot;;mso-ascii-font-family:Calibri;mso-hansi-font-family:Calibri;mso-bidi-font-family:&quot;Times New Roman&quot;;mso-font-kerning:1.0000pt;"><span style="font-family:Calibri;">1. </span><span style="font-family:宋體;">正面角焊縫式</span></span> </p> <p style="margin:0pt;"> <span style="font-family:宋體;font-size:10.5pt;mso-spacerun:&quot;yes&quot;;mso-ascii-font-family:Calibri;mso-hansi-font-family:Calibri;mso-bidi-font-family:&quot;Times New Roman&quot;;mso-font-kerning:1.0000pt;"><span style="font-family:宋體;">換熱管管端伸出管板，可形成各種焊腳高度尺寸的焊縫。這個焊腳尺寸需要強度校核的，這種型式便于計算不過時調整。</span></span> </p> <p style="margin:0pt;"> <span style="font-family:宋體;font-size:10.5pt;mso-spacerun:&quot;yes&quot;;mso-ascii-font-family:Calibri;mso-hansi-font-family:Calibri;mso-bidi-font-family:&quot;Times New Roman&quot;;mso-font-kerning:1.0000pt;"><span style="font-family:宋體;">這種結構手工焊和自動焊均可。多道焊時，在完成打底焊后可進行目測檢查和</span><span style="font-family:Calibri;">PT</span><span style="font-family:宋體;">，以控制根部焊縫質量。</span></span> </p> <p style="margin:0pt;"> <span style="font-family:宋體;font-size:10.5pt;mso-spacerun:&quot;yes&quot;;mso-ascii-font-family:Calibri;mso-hansi-font-family:Calibri;mso-bidi-font-family:&quot;Times New Roman&quot;;mso-font-kerning:1.0000pt;"><span style="font-family:宋體;">另外，這種結構在制造時可預先將管端伸出管板足夠長，待焊接完成后，可對整個管板的管口端部進行機械加工，使所有管口端面在同一水平面上。對于生產工藝上要求管內壁形成均勻液膜立式安裝的換熱器、冷凝器，可采用這種結構。</span></span> </p> <p style="margin:0pt;"> <span style="font-family:宋體;font-size:10.5pt;mso-spacerun:&quot;yes&quot;;mso-ascii-font-family:Calibri;mso-hansi-font-family:Calibri;mso-bidi-font-family:&quot;Times New Roman&quot;;mso-font-kerning:1.0000pt;"><span style="font-family:宋體;">不過，這種角焊縫的缺點在于，由于管端突出，比起入口圓滑的換熱管與管板平齊、換熱管端下沉的結構，它會產生較大的入口斷面收縮率（參考文獻如此，個人不太理解），在管口可能存在介質沖蝕。</span></span> </p>